The Elite Dispenser DR-061 provides both flexibility and speed by being able to mount up to three valves. In case of dispensing solder paste or SMD adhesive at least one valve needs to be mounted, but for dot size flexibility multiple valves can be mounted as well. With a maximum speed of 1000mm per second and an overall accuracy of 50 microns at 3 sigma, the machine is ideal for high speed and high accuracy applications. This performance is made possible by utilizing linear encoders for all movements within the machine.
A camera is part of the standard package of the Elite, as well as the unique off-line programming software. In case a CAD-file is available CAD conversion software is available to directly create the dispensing program based on the Pick & Place coordinates. This means that it is possible that you can work with component, package, dispense and fiducial libraries.The standard package even includes the ESI fiducial alignment software making the Elite DR-061 into an ideal dispensing platform for SMT applications. The Elite can be equipped with the DD-5100 Archimedes screw valve in order to dispense solder paste and SMD adhesive. For higher speed dispensing of SMD- or conductive adhesives also the DD-5161/DD-5162 Jet valves can be used. A standard feature within the Elite is that all air pressures used in the Elite (main air pressure, material pressure) are being monitored in order to control the process and with that guarantee the process repeatability. The Elite is modular build, meaning that options can be added to the machine at a later date. For SMD applications options like a height detection sensor and a touch-less needle cleaning unit is available.
Further available options for the Elite Dispenser are a.o.: automatic ESI fiducial alignment software, multiple heads, belt conveyor with clamping, automatic XYZ nozzle calibration, flow monitoring, dynamic flow adjustment, touchless valve cleaning, laser height detection, reservoir empty detection, barcode and track & trace software. Even a Pick & Place tool can be integrated.
Teaching camera standard
Electronic material pressure control
DIMA Soft rewarded user interface
Easy track© off-line teaching
Automatic fiducial alignment
Modular system free to configure
The Elite Dispenser can be equipped with any DIMA valve. There is always a possibility to upgrade to a piezo jet valve in order to allow finer dispense patterns. When lines have to be created with the jet valve a continuous repeated shot of dots will be fired.
Depending on the application the material handling system needs to be specified.
Easy track© real off-line programming software
Easy track is the off-line programming software that really works! It is based on a photograph from your application and loads it into the software. Then work in the comfort of your office on programming your application. Please ask for a demo so that we can convince you that this software really works.
The Elite can be equipped with an empty detection for the syringes. When a syringe reaches the low level the system will finish its dispensing cycle and prompt the operator to change the syringe.
All units use the DIMASOFT user interface in combination with the built-in CCD camera. Special tools in the software like a component library for dispensing dots and special teach tools to create circles, areas and lines make sure that programming is done quickly. To program boards off-line or to manage the data the Easy track off-line programming software can be installed on another computer. A background photo of the PCB makes it is easy to off-line define the dispense program.
Standard the Elite Dispenser s equipped with a static PCB holder and can be upgraded to an in-line machine. Several conveyors are available but for fast dispensing on circuit boards a clamping conveyor is advised. A 3 stage conveyor with clamping in the middle section is also available.